Glasification Pilot Plant

Particulate Systems

Automated and computerized laboratory-pilot plant for the study of gasification process.

Due to the renewed interest on innovative ways to convert the existing fuel reserves with improved technologies like gasification, PID Eng&Tech has worked in collaboration with important researches in the field of gasification in order to develop the most versatile pilot plant existing in the market nowadays. Its versatility and complete automatization, allows the user to determine optimal experimental conditions and detecting possible operational problem in industrial gasifiers.

The most outstanding feature of the plant is its feeding system (pending patent), which  has been developed by PID Eng&Tech and can feed up to 1.5 kg/h of different solids and mixtures in an homogenous, constant and reproducible way. The design of the system prevents hot gases from entering in the feeding hopper, which would ruin the experiment. Improve and simplify your glasification research today!

GLASIFICATION PILOT PLANT FEATURES:

Fluidized Reactor

– The reactor is divided in reactor zone and freeboard zone. The operating homogeneous temperature is up to 900ºC.

Reactor zone is Ø = 3” and length = 770 mm. Freeboard zone is Ø = 5” and       length = 535 mm.

– The pressure is measured drop inside reactor, for fluidization speed determination.

– Particle removal system is installed to collect char and ashes from bed in continuous during the experiments.

– The radiant type furnace reaches 1000ºC and has two zones to improve the uniform temperature.

Gasification agent inlets

– Gases streams (air, O2) for fluidize the bed and gasify are preheated up to 350ºC – 400 ºC.

– Water is fed by means of an alternative positive displacement pump and vaporized up to 350ºC – 400 ºC.

– Secondary air is introduced in the middle of the reactor.

Feeding system

Continuous and non-fluctuation feeding system consists of 10 litres hopper and two screw feeders. The solid flow is constant from 0.2 to 1.5 Kg/h.

– A nitrogen flow will continuously flush the dosing screw, promoting the motion of the solids.

Cyclones

– Two cyclones connected in series and heated up to 400ºC, allow removing solid particles from gas stream.

Products condenser

– A SS316 Shell and multitube heat exchanger is used to cool the hot gases and condense tar and steam.

Filters

– Two filter placed in parallel allows to cleaning product gas from smaller particles which are not separated in cyclones.

Control system

-The process variables are controlled by independent PID controllers.

-A Programmable Logic Controller controls the alarms of the plant, launching the corresponding actions in case of failure.

– The software is responsible of process monitorization, data acquisition and registration and experiment automation.

Options

– Liquid feeding system (for glycerin).

– Scrubber.

– Gas meter.

– Burner.

– Tar collection system.

– Additional hopper for solid feeding system.

 

[top]

Product Brochure

Download (PDF, Unknown)

[top]

Your Name (required)

Your Email (required)

Subject

Your Message

Please leave this field empty.

Related Products

CSTRPP Pilot Plant
CSTRPP Pilot Plant
Computerized and automatic pilot plant is based on a CSTR and the operation is supported by many optional devices as MFC´s, pumps, pre-heaters, separators, pressure control systems,... Customer can design his own pilot plant using for it so many options as required for his operation needed, using for it a configuration sheet.
Four Runs Microactivity – Test Unit MAT ASTM D3907
Four Runs Microactivity – Test Unit MAT ASTM D3907
Fully automatic and computerized laboratory reactor for the analysis of Fluid Cracking Catalysts Designed to perform up to four independent and consecutive FCC tests in automatic mode without the presence of an operator.
PID Microactivity Reactor
PID Microactivity Reactor
The PID-Particulate Systems Microreactor, also known as the Microactivity-Reference, is an advanced modular laboratory system for measuring the activity and selectivity of catalysts.
Polymerization Micro-Pilot Plant
Polymerization Micro-Pilot Plant
PID Eng&Tech in co-operation with important Research and Technology Centres by means of different Collaboration Projects has developed a pilot plant to produce polyolefins. The plant comprises two continuous stirred-tank reactors that operate in series.
Supercritical Extraction
Supercritical Extraction
PID Eng&Tech has 4 plant models for SCF with volume extractors between 350cc and 2L in capacity. They operate at a maximum pressure of 380 bar, CO2 flowsup to 5 l/h, and using two separators with independent control temperature and pressure contrl. More than 15 units are currently in operation.